How Texon Packaging Pvt. Ltd. Transformed Its Manufacturing Operations with Digital Solutions
Client Background
Texon Packaging Pvt. Ltd., based in Gujarat, is a leading manufacturer of durable plastic drums, buckets, and pails used in a wide range of industrial packaging applications. Their products serve diverse sectors for storing and transporting liquids, chemicals, and oils. Known for industrial-grade quality and strength, Texon is committed to delivering reliable and long-lasting packaging solutions.
Challenge
1
Operations managed manually using paper records
2
Difficulties in production planning and tracking
3
Lack of real-time visibility into manufacturing and quality control
4
Errors, delays, and inconsistent quality due to manual processes
Solution & Implementation
To address these challenges, a digital system was implemented to streamline Texon's manufacturing and quality control functions.
Manufacturing Management
Configured shift-based production management
Set up master production planning and scheduling
Created custom workflows tailored to actual manufacturing processes
Enabled daily production planning based on shift timings
Supported multiple units of measure (UoM) for flexible reporting
Defined user roles with access control (Planner, Operator, Worker)
Automated creation of manufacturing orders based on planning
Enabled tracking of total weight, average weight, and quantity produced
Implemented rejection and scrap tracking for detailed analysis
Quality Control
Designed quality control flows based on min/max tolerance levels
Integrated quality checks directly into the production process
Enabled real-time monitoring of product quality during production
Facilitated rejection logging and tracking for root cause identification
Improved overall consistency and compliance with product standards
Results
Real-time visibility into production and quality metrics
Reduced manual errors and paperwork
Improved accuracy and efficiency in production planning
Enhanced quality control and reduced scrap/waste
Clear user roles leading to better operational discipline
Conclusion
By digitizing their manufacturing and quality processes, Texon Packaging Pvt. Ltd. successfully transitioned from manual operations to a more efficient and controlled environment. The transformation has equipped them to meet rising industrial demands with higher productivity, improved quality standards, and operational confidence.
