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AgriCommodity Solution for a Leading
Peanut Processing Company in

India

How Khedut Feeds And Foods Pvt. Ltd. Digitally Transformed Their

Agri Operations with Setu Consulting Services.


30%

Procurement Effort Saved

80%

Faster Export Docs

100%

Inventory Accuracy

Zero

Compliance Incidents


Faster

Order Processing

Speed


CLIENT OVERVIEW

Khedut Feeds And Foods Pvt. Ltd. is one of India's foremost growers and processors of premium quality peanuts. Headquartered in Gujarat, the company specialises in a diverse product range including blanched peanuts, bold peanuts, roasted variants, and speciality peanut products catering to both domestic and international markets.

With decades of expertise in the agricommodity value chain, Khedut Feeds maintains rigorous food safety standards and modern production facilities. Their strong global presence spans multiple export destinations, making them a trusted name in peanut processing and trade.

Company

Khedut Feeds And

Foods Pvt. Ltd.

Sector

Peanut Processing &

Export

Market Presence

Domestic &

International

Products

Blanched, Bold &

Roasted Peanuts

BUSINESS CHALLENGES



Despite being a leader in agricommodity processing, Khedut Feeds was navigating a complex web of manual processes and disconnected systems. The absence of a unified digital platform was creating significant operational friction across every department.

Fragmented Coordination

Vendor approvals, production tracking, and export documentation were managed across scattered spreadsheets and email threads, leading to missed followups and delayed decisions.

No Real time Inventory Visibility

With no centralised stock management, the team had no realtime view of inventory levels across warehouses, causing procurement delays and production bottlenecks.

Manual Documentation & Compliance Risk

Export documentation, GST invoices, and eWay bills were generated manually, introducing errors and increasing the risk of regulatory noncompliance.

Weak Production Traceability

Managing stagewise production (peeling, roasting, grading, packaging) and low level traceability was nearly impossible without a structured digital framework.

Scattered Financial Records

Vendor and customer ledgers were maintained in isolation, with no consolidated view of payables, receivables, or debit/credit notes.

Quality Control Gaps

Quality checks at inward, in-process, and final stages were carried out manually with no standardised parameters, making consistent quality assurance difficult.

TRANSFORMATION OBJECTIVES

Khedut Feeds required more than a software upgrade. They needed a comprehensive digital backbone that would unify every stakeholder, process, and transaction across their agricommodity operations.

Establish a single platform connecting procurement, production, quality, inventory, sales, and export operations.

Automate vendor management workflows including approvals, gate entries, GRNs, and ledger tracking.

Enable real-time, barcode-driven inventory tracking with full lot and serial-level traceability.

Digitise and automate export documentation to ensure zero compliance errors.

Implement parameter-driven quality control across all production stages.

Provide management with consolidated financial and operational visibility.

Empower vendor and broker portals for self-service dispatch and documentation.

SOLUTION OVERVIEW

Setu Consulting Services implemented a fully customised AgriCommodity Solution, purpose-built for the unique demands of peanut processing and agricommodity trading. The solution was designed not as an out-of-the-box deployment, but as a tailored digital ecosystem that mirrors Khedut Feeds' actual business processes, from the farm gate to the export container.

Approach

Phased Implementation with Custom Development

Integration Scope

Procurement to Production to Export on One Platform

SOLUTION ARCHITECTURE

The AgriCommodity Solution was designed as a fully integrated, single platform ecosystem covering all critical business functions. The architecture ensures data flows seamlessly across every module without duplication or manual reentry.


  Vendor & Purchase Management

Tiered approvals broker/vendor portal GRN debit notesledger

  Inventory & Packaging

Multiwarehouse control barcode movement lot/serial tracking reorder rules

  Sales & Customer Management

Pipeline tracking einvoicing eWay bill credit note management

  Quality Control

Parameter driven QC at inward​ in-process and final stages pass/fail reporting

  Production & Processing

Stagewise manu​​factu​​ring consumption booking scrap logging lot autoassignment

  Export Management

Incoterm handling barcode loading automated document generation currency forward booking

  Gate Pass & Visitor Management

Inward/outward gate passes realtime visitor logging

PROCESS FLOW & WORKFLOW AUTOMATION

The AgriCommodity Solution introduced end-to-end workflow automation across the entire value chain.

 Procure-to-Pay Flow

  • Vendor/Broker initiates dispatch order via portal.
  • System auto-generates gate entry upon dispatch confirmation.
  • Goods receipt is recorded with QC parameters checked at inward stage.
  • Accepted stock moves to warehouse; rejections trigger debit note creation automatically.
  • Vendor ledger is updated in real time with invoice, payment, and debit note details.
 Production-to-Packaging Flow

  • Raw peanuts are released to production with lot numbers auto-assigned.
  • Stage-wise processing tracked: peeling, roasting, grading, and packaging.
  • Consumption booked at each stage in packaging units.
  • Scrap and wastage logged in real time with reason codes for analysis.
  • Finished goods are barcode-tagged and moved to the finished goods warehouse.
 Order-to-Export Flow

  • Sales order created with Incoterm and container details.
  • Currency forward booking linked at the sales order level.
  • Barcode-based container loading managed and tracked.
  • All export documents auto-generated: Commercial Invoice, Packing List, WaySlip, RoDTEP, VGM, and Duty Drawback reports.
  • GST eInvoice and eWay bill generated for domestic compliance.

IMPLEMENTATION APPROACH

Setu Consulting Services adopted a structured phased implementation methodology to

ensure minimal disruption to Khedut Feeds' ongoing operations while delivering

highquality, tested outputs at every stage.

Phase 1​

Discovery & Planning

Detailed business process mapping, gap analysis, and

 solution blueprint preparation.

Phase 2​

Configuration & Custom Dev

Core module configuration along with custom

development: Broker Purchase Flow, Export Document

Generator, and Currency Forward Booking Manager.

Phase 3

Data Migration

Master data setup including vendors, customers,

products, lot configurations, and opening balances.

Phase 4

Training & UAT

End user training for internal teams and portal users

(vendors/brokers), followed by rigorous User

Acceptance Testing.

Phase 5

GoLive & Stabilisation

Controlled Go-live with hypercare support to ensure

smooth operations and rapid issue resolution.

PROCESS FLOW & WORKFLOW AUTOMATION

The AgriCommodity Solution introduced end-to-end workflow automation across the entire value chain.

Broker Purchase Flow

Custom-built workflow enabling brokers to initiate and manage dispatch orders directly through the vendor portal, with automated gate entry triggers.

Export Document Generator

One-click automated generation of Commercial Invoice, Export Invoice, Packing List, WaySlip, RoDTEP, VGM, D​​uty Drawback Reports, and Examination Letters.

Currency Forward Booking Manager

Allows the finance team to link currency forward contracts directly to sales orders, managing forex risk for export transactions with full visibility.

Barcode Driven Inventory & Loading

Barcode integration covers stock movement, container loading, and gate entry, ensuring real-time traceability at every touchpoint across the supply chain.

Parameter Driven Quality Control

Quality checks for moisture, size, weight, and colour are enforced at inward, in-process, and final stages with structured pass/fail reporting and rejection workflows.

Vendor & Visitor Portal

Self-service portals for vendors and brokers to manage orders and dispatch, combined with a digital visitor management system for gate-level security and logging.

BUSINESS IMPACT & RESULTS

The AgriCommodity Solution delivered measurable, transformational results across procurement, production, compliance, and customer operations.

30%

Reduction in Procurement Efforts

Vendor coordination time saved

Zero

Export Compliance Incidents

Zero noncompliance with GST & export regulations

100%

Inventory Accuracy

Realtime barcode-driven tracking

80%

Document Generation Time

Faster export doc generation

Faster

Order Processing Speed

Enhanced visibility & automation


30% reduction in procurement and vendor coordination efforts, freeing up the team for strategic activities.

Zero non-compliance incidents with GST, eWay bill, and export regulatory requirements since Go-Live.

Full batch-wise and lot-level traceability across all warehouses through barcode integration.

Approximately 80% faster generation of export documentation, reducing order-to-shipment cycle times significantly.

Real-time management dashboards providing complete visibility across procurement, production, and sales.

Elimination of manual errors in vendor ledgers, customer accounts, and financial records.

OPERATIONAL TRANSFORM OVERVIEW

Replacing disconnected manual workflows with intelligent, realtime business operations.

Area
Before
After
Inventory Management
Manual spreadsheets with no real-time visibility
Live barcode-driven tracking across all warehouses
Vendor Coordination
Email and phone-based approvals with frequent delays
Automated portal workflows with tiered approvals
Export Documentation
Manually prepared documents prone to errors
One-click automated generation of all export documents
Production Tracking
No stage-wise tracking or lot traceability
Full stage-wise manufacturing with auto lot assignment
Quality Control
Ad-hoc inspections without structured parameters
Parameter-driven QC at every stage with pass/fail reports
Financial Visibility
Scattered records across files and registers
Unified vendor/customer ledgers with real-time data
GST Compliance
Manual invoicing with risk of errors
Automated eInvoicing and eWay bill generation

From Reactive Management to Data-Driven Operations

The AgriCommodity Solution implemented by Setu Consulting Services has fundamentally redefined how Khedut Feeds And Foods Pvt. Ltd. operates. By connecting procurement, production, quality, inventory, and exports into one intelligent platform, the company has moved from reactive, manual management to proactive, data-driven operations.

The solution has delivered quantifiable improvements across every critical area - including a 30% reduction in procurement efforts, elimination of compliance risks, and a dramatic acceleration in export documentation. More importantly, it has given Khedut Feeds the digital infrastructure they need to scale confidently into new markets and volumes without operational complexity holding them back.

This engagement demonstrates Setu Consulting Services' deep expertise in building industry-specific solutions for agri-commodity businesses, combining the flexibility of ERP implementation with domain knowledge of peanut processing, export trade, and Indian regulatory compliance.

Ready to Transform Your Agri Operations?

Discover how Setu Consulting Services can build a tailored AgriCommodity Solution

for your business. Whether you are in peanut processing, spice trading, grain handling,

or any other agri-commodity segment, we have the expertise to digitise and

streamline your entire value chain.

www.setuconsulting.com  sales@setuconsulting.com

 +91 91572 07037





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