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How a Packaging Manufacturer

Streamlined Operations and Boosted Efficiency

Client Background  

A Gujarat-based company specializing in manufacturing durable plastic drums, buckets, and pails for storage containers and packaging solutions. Serving diverse industrial sectors, they provide reliable products for storing and transporting liquids, chemicals, and oils, with a focus on durability and industrial-grade quality.  

Challenge

1

Operations managed manually using paper records

2

Difficulties in production planning and tracking

3

Lack of real-time visibility into manufacturing and quality control

4

Errors, delays, and inconsistent quality due to manual processes

Solution & Implementation

Implemented a digital system for manufacturing and quality control

Manufacturing Management

 Configured shift-based production management

 Set up master production planning and scheduling

 Created custom workflows tailored to actual manufacturing processes

 Enabled daily production planning based on shift timings

 Supported multiple units of measure (UoM) for flexible reporting

 Defined user roles with access control (Planner, Operator, Worker)

 Automated creation of manufacturing orders based on planning

 Enabled tracking of total weight, average weight, and quantity produced

 Implemented rejection and scrap tracking for detailed analysis

Quality Control

 Designed quality control flows based on min/max tolerance levels

 Integrated quality checks directly into the production process

 Enabled real-time monitoring of product quality during production

 Facilitated rejection logging and tracking for root cause identification

 Improved overall consistency and compliance with product standards

Results ​


Real-time visibility into production and quality metrics

 

 


Reduced manual errors and paperwork 

 

 


Improved accuracy and efficiency in production planning 

 

 


Enhanced quality control and reduced scrap/waste ​

 

 


Clear user roles leading to better operational discipline ​

 

 

Conclusion

By digitizing their manufacturing and quality control processes, the client transitioned from a cumbersome manual system to a streamlined, efficient operation. This transformation has empowered them to meet growing industrial demands with confidence and improved productivity.

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